Products Description
Our company has upgraded its rice processing equipment to achieve high efficiency, low energy consumption, and specialization in rice production. The equipment features a high degree of automation and adopts a new process of shelling first, followed by light milling, addressing the issues of easy crushing and uneven grinding typically associated with traditional hard milling with shells. The rice processing equipment enables automated and continuous operation, from raw grain cleaning and stone removal to multi-stage shelling, grinding, polishing, rice grading, bagging, and power distribution. The process is smooth, and the system is easy to operate and maintain. By avoiding traditional high-energy-consuming equipment, all components incorporate new energy-saving technologies, achieving extremely low unit energy consumption.
Multi-pass milling of rice ensures minimal damage to the endosperm and reduces breakage, thereby increasing the rice yield. Rice polishing is a crucial step in producing refined, high-quality rice. The polishing process makes the surface of the rice grains smoother, enhancing the overall quality of the rice.
The lifespan of all vulnerable parts has been significantly improved, reducing the frequency of replacements. Additionally, all vulnerable parts are compatible with market-standard models. Based on traditional products, a brand-new upgrade has been implemented to reach an internationally leading level.
Product Features & Material
1.Core Features: Equipped with a multi-stage cleaning system to remove impurities (stones, chaff, dust), high-speed hulling rollers for gentle yet effective dehusking, precision milling chambers for uniform whitening, and a polishing unit for glossy, market-ready rice. It also features an intelligent control panel for easy operation and real-time process monitoring.
2.Premium Materials: The main body is crafted from heavy-duty carbon steel with anti-corrosion coating, ensuring durability and long service life even in harsh industrial environments. Key components like hulling rollers and milling discs are made of wear-resistant alloy steel, guaranteeing stable performance and reduced maintenance needs.
Technical Parameters
| Parameter | Specification |
| Processing Capacity | 5-10 tons per hour |
| Power Supply | 380V/50Hz (customizable) |
| Total Power | 45-75kW |
| Machine Dimensions | 3500×1800×2200mm |
| Weight | 2800-3500kg |
| Rice Recovery Rate | ≥95% |
| Broken Rice Rate | ≤3% |
Competitive Advantages
1.High Efficiency: The large rice processor's optimized structure and powerful motor enable it to process 5-10 tons of paddy per hour, significantly higher than conventional models, meeting large-scale production needs.
2.Superior Rice Quality: With precise hulling, milling, and polishing processes, it preserves the rice's nutritional value while achieving a smooth, shiny surface, enhancing product marketability.
3.Energy-Saving & Cost-Effective: Adopts advanced energy-saving technology, reducing power consumption by 15-20% compared to similar products. Its durable materials and low maintenance requirements lower long-term operational costs.
4.User-Friendly Operation: The intelligent control panel with clear indicators simplifies operation, requiring minimal training for staff. It also features safety protection devices to ensure operational safety.
Application Scenarios
The large rice processor is ideal for a wide range of large-scale rice processing scenarios, including:
1.Industrial food processing plants producing packaged rice for retail or catering;
2.Agricultural cooperatives handling bulk paddy from local farmers for distribution;
3.Commercial grain storage and processing facilities serving regional or national markets;
4.Export-oriented rice processing enterprises requiring Export-oriented rice processing enterprises requiring consistent quality and high output.
Production Process
1.Raw Material Preparation: Paddy rice is collected and sorted to remove large impurities manually.
2.Cleaning: The paddy is fed into the cleaning system, where stones, metals, and light impurities are removed through vibration screening and airflow separation.
3.Hulling: Clean paddy enters the hulling unit, where rubber rollers separate husks from brown rice.
4.Separation: Hulled brown rice is separated from husks via airflow, and unhulled paddy is recycled for re-hulling.
5.Milling: Brown rice is milled in multi-stage chambers to remove bran layers, producing white rice.
6.Polishing: Milled rice is polished to improve luster and texture.
7.Grading & Packaging: Polished rice is graded by size and quality, then packaged into desired containers for storage or distribution.
FAQ
Q: What is the processing capacity of the large rice processor?
A: It can process 5-10 tons of paddy per hour, which can be customized according to your production needs.
Q: How to maintain the machine to ensure long service life?
A: Regularly clean the machine, check and replace worn parts (e.g., rubber rollers, milling discs) as recommended, and keep the motor and electrical components dry. We provide a detailed maintenance manual and technical guidance.
Q: Can the machine process different rice varieties?
A: Yes, it is suitable for processing various rice types, including long-grain rice, short-grain rice, japonica rice, and indica rice. The processing parameters can be adjusted to match specific rice characteristics.
Q: Is the machine compliant with international quality standards?
A: Absolutely. Our large-scale rice processing equipment complies with CE, ISO, and other international certification standards, ensuring it meets global quality and safety standards.
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